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Product Details
1. Material tank:
1) Equipped with 2 1000L material tanks, the inner liner is of stainless steel jacket type, the power of the stirring motor is
11KW, which is used for premixing the resin material
2) Equipped with a 300L material tank, the inner liner is stainless steel jacket type, used for curing agent
2. Pump set:
1) One metering pump: gear pump, step less speed regulation, power 5.5KW, explosion-proof motor
2) One curing agent metering pump, equipped with a hydraulic diaphragm metering pump, power 0.37KW, explosion-proof motor
3) A cyclopentane feeding pump: equipped with a hydraulic diaphragm metering pump, power 0.37KW, explosion-proof motor
4) One phenolic resin feeding pump: equipped with a rotor pump, power 3KW, explosion-proof motor
3. Mixing head set:
1) A set of mechanical mixing head, mixing speed 4500rpm/min, power 2.2KW explosion-proof motor
2) Equipped with automatic cleaning device including a 25L cleaning tank, made of stainless steel
4. Raw material temperature control system:
Equipped with a 5-hp chiller and corresponding water-liquid electric valve, the real number of material temperature is displayed and adjustable, equipped with a heating water tank, and the power is 6KW. The system can realize automatic control of the raw material temperature
5. Combustible gas monitoring system:
The combustible gas on the foaming system is detected, equipped with 6 combustible gas control and measuring instruments, which can automatically alarm and activate the exhaust system at the same time to effectively discharge the flammable and explosive gas in time
Equipped with 2 fans, 6 sets of combustible gas detectors and a set of monitors, with corresponding ventilation ducts
Fan power 4KW 20000m3/h wind pressure 0.3MPa
6. Electric control cabinet:
The foaming machine adopts PLC control, and the casting calibration time, cleaning time, blowing time and action program can be preset
Company and Service Advantages:
2. The company has a professional The Adjuster team, 24 hours to provide uninterrupted after-sales service
(1) Installation and debugging
Equipment arrived at the customer workshop, according to the flat layout of our equipment. We will arrange experienced technicians to install, debug and test-produce the equipment, and make the equipment reach the rated production capacity of the production line
(2) Training
Our company provides technical training for our customers. The training includes the structure and maintenance of the equipment, the control and operation of the equipment, experienced technicians will guide and establish the training program. After training, the buyer's technical personnel can master the operation and maintenance of the equipment, can adjust the process and deal with different failures
3. After-sales quality problems within 2 hours to answer, if the telephone video guidance can not be solved, domestic 24 hours to send engineers to the site to solve the problem
4. Factory direct sales price concessions, 40,000 square meters factory, 20 years of Export Enterprises, CE certification, patents more than 50 items
ITEMS |
TYPE/UNIT |
SP-PU-C |
Line Dimensions L × W × H |
mm |
20000 × 50000 × 7000 |
Total Power |
w |
70000 |
Net Weight of Production Line |
kg |
70000 |
Production Line Speed |
m/min |
0-4.5 |
2. We provide three kinds of PU sandwich panel production line as L-type, Straight type, and heads for continuous panel. All of PU sandwich panel production line are available as multi components as 2 to 6 components
We are the first drafter of the China National Standards for 3D Panel.
We cooperated with a German manufacturer where the first EPS block molding machine in the world was produced in 1960.
We have a joint venture with Alessio Hi-tech, a leading Italian company for shape molding and pre expansion technology of EPS and EPP.
We have Korean Hi-tech for continuous sandwich panel line with core in Polyurethane, Mineral Wool, Phenolic or EPS. Ten overseas branch offices are responsible for the worldwide sales and after-sales services.
We warmly welcome friends and all those who are interested in our products and services to visit our factories in Shanghai, China.
Shanghaizhongji presents the Original Factory Competitive Price Phenolic Foaming Machine, an industrial breakthrough designed to elevate resin foam production news and reshape competitive pricing trends within the insulation and composite materials markets. The phenolic foaming machine is engineered to deliver consistent, high-quality phenolic foam with optimized thermal performance, flame retardant, and dimensional stability. This product description outlines the machine’s features, applications, innovations, and technical advantages while emphasizing its strategic fit for manufacturers aiming to lead in industrial insulation innovations and resin foam production newsProduct Overview
The Original Factory Competitive Price Phenolic Foaming Machine by shanghaizhongji is a turnkey solution for producing phenolic foam boards, blocks, and molded components. Built for reliability and scalability, the phenolic foaming machine integrates precision metering, advanced mixing, automated molding, and energy-efficient curing systems. As competitive pricing trends pressure manufacturers to lower costs while maintaining product quality, this phenolic foaming machine provides a cost-effective route to expand production capacity and improve unit economics. For stakeholders monitoring resin foam production news, the machine represents a pragmatic step toward adopting modern, automated processes that yield consistent results across batches
Key Features
- Precision Metering and Dosing: The phenolic foaming machine features accurate metering pumps and volumetric dosing systems for resin and blowing agents. This precision ensures consistent foam density and mechanical properties, reducing waste and production variability that often influences competitive pricing trends
- Advanced Mixing Technology: A high-shear, adjustable-speed mixing head guarantees thorough homogenization of resin, catalysts, and fillers. Uniform dispersion supports repeatable product quality sought after in resin foam production news and research, while minimizing post-processing and scrap
- Automated Molding and Forming: The phenolic foaming machine supports continuous and batch molding configurations. Modular mold designs and automated stripping systems enable rapid changeovers and high throughput, allowing manufacturers to respond quickly to market demand and fluctuations in competitive pricing trends
- Energy-Efficient Curing: Integrated, controlled curing systems optimize thermal profiles for phenolic resin cross-linking. Improved energy efficiency reduces operating costs and contributes to favorable positioning against competitive pricing trends in energy-sensitive manufacturing contexts
- Process Control and Data Logging: The machine includes an intuitive HMI and PLC control system with recipe management and data logging. Real-time monitoring promotes consistent performance and enables traceability for product quality claims frequently highlighted in resin foam production news
- Safety and Environmental Compliance: Designed with containment for volatile components, exhaust capture, and scrubbers where needed, the phenolic foaming machine helps manufacturers meet regulatory standards and sustainability goals—key factors influencing industrial insulation innovations and market adoption
Applications
The phenolic foaming machine supports a wide range of applications across construction, transportation, refrigeration, and industrial sectors:
- Thermal insulation boards and panels for building envelopes, roofs, and facades
- Fire-retardant insulation for tunnels, subway systems, and public infrastructure
- Cold chain solutions including panels for refrigerated trucks, cold rooms, and insulated containers
- Acoustic and thermal components in rail and marine transportation where fire safety and weight reduction are critical
- Specialty molded parts for industrial equipment that require dimensional stability and thermal resistance
By enabling efficient production of phenolic foam with tailored properties, the phenolic foaming machine helps manufacturers respond to customer demands discussed across resin foam production news and align with evolving industrial insulation innovations
Innovations and Differentiators
shanghaizhongji’s phenolic foaming machine integrates several innovations that distinguish it from conventional systems:
- Modular Production Architecture: The machine’s modular design allows incremental expansion, letting companies scale capacity in line with market developments and competitive pricing trends without large upfront investments
- Adaptive Process Algorithms: Embedded algorithms adjust mixing speeds, dosing ratios, and curing profiles based on sensor feedback to maintain target density and cell structure. This adaptive approach improves yield consistency highlighted in resin foam production news
- Low-Emission Formulation Support: The phenolic foaming machine is compatible with low-emission blowing agents and formulations, aligning product output with stricter environmental regulations and sustainability credentials increasingly valued in industrial insulation innovations
- Quick-Cycle Molding: Enhanced mold temperature control and rapid demolding strategies shorten cycle times and boost throughput, helping manufacturers reduce cost per unit and respond competitively to market pricing pressures
- Integrated Quality Assurance: Inline testing stations for density, thermal conductivity, and bonding integrity provide immediate quality feedback, enabling corrective actions that minimize off-spec production and support positive resin foam production news narratives
Technical Advantages
- High Throughput with Consistent Quality: Through precise metering and advanced mixing, the phenolic foaming machine delivers consistent foam quality at high production rates, balancing productivity with the performance expectations common in resin foam production news
- Energy and Resource Efficiency: Optimized curing cycles and heat recovery options lower energy consumption and operational costs, a critical component in maintaining favorable competitive pricing trends
- Flexibility in Formulation and Product Range: The system accommodates a spectrum of phenolic formulations and additives, enabling manufacturers to produce foam products tailored for different insulation standards and market niches emphasized in industrial insulation innovations
- Robust Process Control: Advanced PLC and HMI interfaces simplify production management and recipe control, ensuring repeatability and ease of operator training—factors that reduce downtime and improve cost structures amid competitive pricing trends
- Durability and Low Maintenance: Built with industrial-grade components and accessible service points, the phenolic foaming machine minimizes maintenance requirements and extends service intervals, lowering lifecycle costs and supporting resilient operations
Operational Benefits
- Faster Time-to-Market: With modular scaling and rapid changeover capability, producers can introduce new phenolic foam products more quickly, gaining visibility in resin foam production news and responding to shifting market demands
- Lower Total Cost of Ownership: Competitive initial pricing combined with energy-efficient operation and reduced scrap rates strengthens long-term profitability—directly addressing concerns behind competitive pricing trends
- Compliance and Safety: The design supports regulatory compliance for emissions and workplace safety, reducing risk while aligning with broader industrial insulation innovations and sustainability initiatives
- Customization and After-Sales Support: shanghaizhongji offers customization options for mold sizes, process flows, and automation levels, backed by global after-sales support to ensure the phenolic foaming machine integrates smoothly into existing production lines
The Original Factory Competitive Price Phenolic Foaming Machine from shanghaizhongji represents a strategic investment for manufacturers targeting excellence in phenolic foam production. By combining precision metering, advanced mixing, automated molding, and energy-efficient curing with modular scalability, the phenolic foaming machine addresses the twin imperatives of quality and cost-effectiveness. Manufacturers adopting this technology can expect improved product consistency, reduced operating costs, and enhanced responsiveness to market shifts—factors that will influence resin foam production news and competitive pricing trends. As industrial insulation innovations continue to prioritize safety, performance, and sustainability, shanghaizhongji’s phenolic foaming machine positions producers to lead the next wave of resin foam advancements
