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Product Details
1. The roller frame is designed with steel structure mesh truss
Company and Service Advantages:
2. The company has a professional The Adjuster team, 24 hours to provide uninterrupted after-sales service
(1) Installation and debugging
Equipment arrived at the customer workshop, according to the flat layout of our equipment. We will arrange experienced technicians to install, debug and test-produce the equipment, and make the equipment reach the rated production capacity of the production line
(2) Training
Our company provides technical training for our customers. The training includes the structure and maintenance of the equipment, the control and operation of the equipment, experienced technicians will guide and establish the training program. After training, the buyer's technical personnel can master the operation and maintenance of the equipment, can adjust the process and deal with different failures
3. After-sales quality problems within 2 hours to answer, if the telephone video guidance can not be solved, domestic 24 hours to send engineers to the site to solve the problem
4. Factory direct sales price concessions, 40,000 square meters factory, 20 years of Export Enterprises, CE certification, patents more than 100 items
ITEMS |
TYPE/UNIT |
SP-PU-C |
Color Steel Sandwich Panel Specifications |
mm |
Width: 700 ~ 1000
Thickness: 30 ~ 150
|
Production Line Speed |
m/min |
3~8 |
The Maximum Temperature of The Hot Air Circulation |
°C |
70 |
Total Power |
kw |
300 |
Line Dimensions L × W × H |
mm |
86000×7000×3800 |
The Total Installed Power Capacity |
kw |
207 |
Stove Power |
kcal |
200,000 |
Double Belt Iaminated Conveyor Length |
m |
24 |
We are the first drafter of the China National Standards for 3D Panel.
We cooperated with a German manufacturer where the first EPS block molding machine in the world was produced in 1960.
We have a joint venture with Alessio Hi-tech, a leading Italian company for shape molding and pre expansion technology of EPS and EPP.
We have Korean Hi-tech for continuous sandwich panel line with core in Polyurethane, Mineral Wool, Phenolic or EPS. Ten overseas branch offices are responsible for the worldwide sales and after-sales services.
We warmly welcome friends and all those who are interested in our products and services to visit our factories in Shanghai, China.
At its core, the excessive roller table from shanghaizhongji is a roller table after forming optimized to support long, uninterrupted material flow. The roller table after forming is designed to withstand the rigors of hot, heavy, and irregularly shaped parts while maintaining consistent support across its length. This roller table after forming uses reinforced frame members, oversized shafting, and robust bearings to handle shock loads and repetitive impact typical of stamping and forming lines. By offering a roller table after forming that resists deformation and misalignment, shanghaizhongji helps manufacturers maintain production quality and dimensional stability for downstream operations
The shanghaizhongji heavy-duty roller conveyor integrates specialized rollers and modular end stops to control part velocity immediately after forming. The heavy-duty roller conveyor is configurable with tapered, crowned, or grooved rollers to accommodate diverse part geometries and to prevent skewing. A robust heavy-duty roller conveyor frame provides stable mounting for motors, brakes, and actuators where powered conveying is required. For gravity-fed applications, the heavy-duty roller conveyor implements low-friction bearings and duty-specific roller spacing to reduce drag and ensure smooth, reliable travel of parts along the post-forming path
Key features of the shanghaizhongji roller table after forming include heavy-gauge structural steel frames, heat-treated rollers, and precision-machined roller shafts. Each roller table after forming unit undergoes strict geometric alignment during factory assembly to guarantee parallelism and correct roll engagement. The roller table after forming also includes replaceable roller segments for localized wear management, simplifying maintenance and minimizing cost of ownership. In applications where cleanliness and heat resistance are priorities, the roller table after forming may be supplied with specialized coatings and high-temperature bearings to sustain performance in elevated-temperature environments
The post-forming roller system from shanghaizhongji emphasizes ergonomic and operational safety. The post-forming roller system can be supplied with emergency stop integration, strategically placed guarding, and part detection sensors to control accumulation and staging. Combining the post-forming roller system with automated indexing and metering devices allows manufacturers to sequence parts into downstream conveyors, robotic cells, or inspection stations with high precision. The post-forming roller system supports both continuous flow and accumulation modes, enabling process flexibility across multiple production lines
Innovation in the shanghaizhongji excessive roller table centers on modularity and adaptability. Each excessive roller table module is designed for rapid reconfiguration, enabling manufacturers to extend or shorten roller table after forming runs without complex field modifications. The excessive roller table modules feature bolt-together connections, standardized roller modules, and universal mounting interfaces for sensors and actuators. This modular approach reduces installation time for a new roller table after forming and simplifies future capacity upgrades. Furthermore, the excessive roller table’s modular architecture supports varied roller diameters and drive configurations to match a broad spectrum of part sizes and weights
In terms of technical advantages, the shanghaizhongji heavy-duty roller conveyor delivers superior load distribution and enhanced longevity. Finite element optimized frame sections and stress-relieved rollers reduce fatigue and extend service intervals. The heavy-duty roller conveyor is engineered with redundant bearing systems where necessary, ensuring that a single point of failure will not compromise the entire roller table after forming line. Additionally, the heavy-duty roller conveyor supports integrated lubrication channels to supply consistent grease to bearings, further prolonging component life and reducing maintenance labor
Operational efficiency gains are a major benefit of adopting the shanghaizhongji post-forming roller system. By providing consistent support and controlled transfer immediately after forming, the post-forming roller system reduces part rework and scrap caused by mishandling. The post-forming roller system lowers the potential for bottlenecks by enabling direct accumulation and buffering at the exit of forming equipment. With predictive maintenance options—such as vibration and temperature sensors built into the heavy-duty roller conveyor—plant managers can monitor roller health and schedule service before failures occur. These predictive capabilities increase overall equipment effectiveness (OEE) and support lean manufacturing initiatives
Application versatility makes the shanghaizhongji roller table after forming suitable across industries including automotive stamping plants, appliance manufacturing, metal fabrication shops, and heavy equipment production. In automotive plants, the roller table after forming assists in moving stamped body panels, structural brackets, and chassis components through post-forming inspection and assembly. For appliance makers, the heavy-duty roller conveyor accommodates large, flat sheet components that require gentle yet stable support to preserve finish quality. In heavy equipment fabrication, the post-forming roller system handles bulky, awkward parts that demand exceptional structural integrity from the conveyor supports
Customization options from shanghaizhongji enhance the roller table after forming’s fit for specific production needs. Available options include powered roller zones with variable frequency drives, integrated diversion gates, part indexing systems, and automated accumulation control. For environments with strict cleanliness requirements, shanghaizhongji offers sealed bearing roller options and hygienic frame finishes. For elevated temperature or corrosive environments, the roller table after forming can be fitted with high-temperature alloys and specialized coatings to resist oxidation and wear
Installation and serviceability are prioritized in the design of shanghaizhongji’s excessive roller table. The excessive roller table is supplied with comprehensive documentation and installation templates to accelerate commissioning. Modular replacement rollers and preassembled drive packages minimize on-site labor for repairs. The excessive roller table’s parts are easily accessible, reducing downtime during maintenance events and enabling faster return to production
Choosing the shanghaizhongji highly durable excessive roller table after forming means investing in a proven roller table after forming technology backed by engineering expertise and a commitment to manufacturing uptime. The heavy-duty roller conveyor family offers resilient construction, tailored configurations, and intelligent monitoring capability to meet the demands of modern production lines. Whether deployed as a standalone roller table after forming or integrated into a larger conveying system, the shanghaizhongji post-forming roller system provides a dependable, high-performance solution for moving parts safely and efficiently immediately after forming
