EPS Color Steel Sandwich Panel Production Line for Civil Residential Supporting

Developed by Shanghai Zhongji Machinery, the EPS color steel sandwich panel production line for civil residential supporting is tailor-made for civil residential applications. Integrating core technologies of automatic forming and high-precision compounding, the EPS color steel sandwich panels it produces feature four key characteristics: light weight, thermal insulation, sound insulation, and energy efficiency, precisely meeting the core requirements for civil residential supporting.

This production line is specifically adapted for EPS core materials, enabling large-scale, standardized production. It effectively meets the bulk supply demand for EPS color steel sandwich panels used in civil residential supporting, while balancing production efficiency and environmental protection requirements. It provides a comprehensive, efficient, stable, and eco-friendly production solution for residential supporting projects.

Equipment Composition & Performance Overview

1. Uncoiling & Leveling System: Suitable for 0.3-1.0mm metal panels, it precisely eliminates internal stress to ensure flat panels, meeting EPS compounding requirements and laying a solid foundation for subsequent processing.

2. EPS Feeding & Composite System: Equipped with automatic feeding, it is suitable for EPS with a density of 18-30kg/m³ and a thickness of 50-1200mm. Constant temperature and pressure compounding is adopted, with a core material density error of ≤2.5%.

3. Cutting & Stacking System: Equipped with an EPS-specific hot cutting device, the length error is ≤0.5mm. Automatic stacking is employed to avoid core material damage and improve production efficiency.

4. Gluing System: Combining roller coating and spray gluing, the gluing thickness is adjustable. Environmentally friendly adhesive is used for firm bonding without compromising the original performance of EPS.

5. Forming & Rolling System: Equipped with multiple sets of precision rolls, it enables multi-specification panel forming with high precision, no scratches, and no deformation, meeting diverse appearance requirements.

6. Electrical Control System: Equipped with an imported PLC and touch screen, it monitors production parameters in real time, supports remote operation and maintenance, and ensures continuous and stable production through fault alarm functionality.

Main Features

1. Specialized EPS Adaptation: Designed to match EPS characteristics, it prevents damage and ensures the thermal insulation and sound insulation performance of finished products meet standard requirements.

2. High-Precision Forming: With a wave peak error of ≤0.1mm and a thickness error of ≤0.2mm, the finished product qualification rate is high, meeting the strict requirements for civil residential supporting.

3. Flexible & Efficient: Modular design allows one-click specification switching, with a daily output of 3200㎡ and a 20%-25% reduction in energy consumption compared to traditional equipment.

4. Stable & Reliable: Adopting a rigid body and synchronous transmission technology, all processes operate in coordination to avoid panel deviation and core material misalignment, reducing the defective rate.

5. Green & Eco-Friendly: No waste gas, wastewater, or solid waste emissions. It uses environmentally friendly materials, complies with national environmental protection standards, and EPS is recyclable.

6. Safe & Controllable: Equipped with emergency stop, photoelectric protection, and other safety facilities, it monitors circuits in real time to ensure the safety of equipment and personnel.

Main Advantages

1. Reliable Quality: High-quality components are used to adapt to EPS production conditions, with a failure rate of ≤0.3%. The fault early warning function reduces downtime losses.

2. Wide Application: Suitable for civil residential buildings, commercial buildings, and other scenarios, with high market recognition.

3. Intelligent & User-Friendly: 20 sets of process parameters are preset for simple operation, and it can be integrated into automatic production lines to reduce manual input.

4. Easy Maintenance: Core components are wear-resistant and corrosion-resistant, and wearing parts are easy to purchase and replace, eliminating the need for a professional maintenance team.

5. Strong Customization: It can customize equipment specifications and production processes according to the customer's production site and capacity needs, supporting non-standard customization.

6. High Cost-Effectiveness: It offers significant advantages in large-scale production, achieving energy savings and cost reduction while balancing practicality and economy.