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no middleman supplier mineral wool automatic feeding system820-0

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No Middleman Supplier Mineral Wool Automatic Feeding System

Spu:
1601004014192
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Mineral wool automatic feeding system The whole mineral wool system is composed of lifting machine, slitter cutting machine, 90° turn over row, dust removal device etc. The mineral wool system is fully automated in the entire production process of conveying

Product Details

Main Feature:
Features of Zhongji Company's Mineral Wool Conveying System:
1. The Mineral wool conveying system only needs a pair of forklifts to place the mineral wool on the conveying roller table, and the mineral wool can be lifted and conveyed by the conveyor. The front conveying raceway of the hoisting device adopts a chain plate type conveying raceway, which can protect the head of the mineral wool and reduce the damage and deformation of the head of the mineral wool board
2. The conveying device has a plane correction function to ensure that the thickness of the product is consistent and to avoid the impact of different thicknesses of mineral wool on product quality
3. The slitting machine consists of two sets of four groups with a rotary devices. The set 8 slitting widths can be automatically selected through the touch screen, and the width can be automatically changed within a few seconds. Generally, it takes 3-4 hours to replace the knife box. hours, and it takes 2-3 hours to become proficient, which greatly improves the production efficiency and avoids the environmental pollution caused by the replacement of the tool box and the harm to personnel, the most important thing is that the size deviation caused by human operation often affects the quality of the product during the process of replacing the tool box. At the same time, the mechanism can perform toothless cutting of glass wool to achieve dust-free cutting
4. The system has the function of width trimming, no need to manually remove the edge material
5. The mineral wool 90-degree overturning device adopts the method of mechanical forced pause and passage to realize continuous rotary motion feeding, and at the same time, the mineral wool strip is forced to not overturn by turning over the partition. Reach 100% under the premise of ensuring the density and quality of mineral wool
It is guaranteed that the maximum thickness of mineral wool can be 50-300mm. At present, the domestic mineral wool conveying lines are all 50-150mm
6. The mineral wool strips are staggered back and forth through the cylinder device to avoid the joints of the mineral wool board in a straight line and increase the bearing strength of the mineral wool composite board
7. Our company has a patent for trapezoidal bar
8. The system is equipped with a high-power vacuum device to ensure less floating particles in the production workshop and to ensure the health of the staff
A. mineral wool elevator
Functional composition:
The roller conveys the stacked mineral wool into the lifting device; the hoisting device lifts the stacked mineral wool that decreases in turn; the propulsion device pushes the lifted mineral wool board to the conveyor roller table of the slitting cutting machine
The lifting machine is composed of conveying roller table, lifting device, propulsion device and so on
Technical Parameter:
No Middleman Supplier Mineral Wool Automatic Feeding System factory
B. Automatic slitting machine
Process flow: Loading of mineral wool pallets—the conveyor conveys the panel forward—the lifting device lifts the mineral wool—the propulsion device sends out the mineral wool panel to the slitting machine
Function and composition:
The front pinch roller drives the mineral wool sheet into the cutting device; the cutting device cuts the mineral wool sheet into strips. According to the thickness of the composite board, the slitting knife shaft is equipped with a series of slitting knives and different slitting knife spacing (50mm, 75mm, 100mm, 125mm); the rear pinch roller conveys the mineral wool sliver to the corner conveying device, and the corner conveying device conveys the mineral wool sliver 90° turn and conveys the board to the main line
The slitting machine is composed of front pinch roller, cutting device, rear pinch roller, corner conveying device, and self-contained side trimming device
No Middleman Supplier Mineral Wool Automatic Feeding System manufacture
C. 90° overturning the entire process:
Pinch roller feeding - automatic rotary cutting device cutting mineral wool sheet - pinch roller output - conveying device conveying mineral wool sliver 90 turn - guiding conveyor belt conveying mineral wool strip
Function and composition:
1. The guide conveyor belt conveys the mineral wool strips into the turning device; the turning device turns the mineral wool strips 90°, so that the cutting surface of the mineral wool strips faces upward, and accumulates the turned mineral wool strips; the corner conveying device conveys the mineral wool strips for 90° turning, the whole line device transports a row of mineral wool strips to the main production line
2. The 90° rollover arrangement consists of a guide conveyor belt, a turning device, a corner conveying device, and an aligning device
Main Feature:
3. Mitsubishi servo motors are used for the deceleration motor of the overturned conveyor belt to ensure the speed and accuracy of the overturning and to achieve precise positioning
4. The mineral wool strip staggering device staggers the mineral wool strips back and forth, avoids the concentration of the mineral wool strips in the gaps, and increases the bearing strength of the  mineral wool composite board
Technical Parameter:
No Middleman Supplier Mineral Wool Automatic Feeding System manufacture
Process flow:
Mineral wool sliver feeding—turning device flips mineral wool sliver— wool sliver accumulation—mineral wool sliver 90° turn—arranged device sends out mineral wool sliver neatly
D. Trimming and grooving device
Function and composition:
The slotting device can trim and slot the side of the panel according to the width and shape of the plate; the trimming and slotting device can be adjusted horizontally
The grooving device is composed of conveying roller table, grooving device, edge trimming device, pressing roller, side guide device, etc
The design of the grooving device is to make the process structure of the device as compact and beautiful as possible under the premise of considering the synchronization problem of conveying and fully meeting the requirements of plate grooving, so as to save a certain production space. main feature
The slotting device can realize the milling of the decorative strip in the middle of the plate, and the rotary device is also used, which can realize four different plate surface shapes, and the produced plate shape has a stronger three-dimensional effect and is more beautiful
With this function, customers can upgrade according to different needs
It is a technology that all domestic and European manufacturers do not have
Technical Parameter:
No Middleman Supplier Mineral Wool Automatic Feeding System supplier
E. Dust collection device
Function and composition:
The dust collection device is composed of fans, filters, air ducts, etc. The bag filter adopts a filter cartridge type dust collector imported polyester filter material, which can automatically collect the dust and iron filings generated during the sheet sawing process to ensure that the impact and pollution on the environment are minimized
No Middleman Supplier Mineral Wool Automatic Feeding System factory

Company and Service Advantages:

1. The company workshop 40,000 square meters, has introduced the first-class multi-station machining center, CNC lathes, CNC milling machines and other high-precision processing equipment. Such as the value of 4.5 million yuan 3mx8m gantry machining center, and the value of 300 million yuan 2.5 mx12m gantry milling machine

2. The company has a professional The Adjuster team, 24 hours to provide uninterrupted after-sales service
(1) Installation and debugging
Equipment arrived at the customer workshop, according to the flat layout of our equipment. We will arrange experienced technicians to install, debug and test-produce the equipment, and make the equipment reach the rated production capacity of the production line
(2) Training
Our company provides technical training for our customers. The training includes the structure and maintenance of the equipment, the control and operation of the equipment, experienced technicians will guide and establish the training program. After training, the buyer's technical personnel can master the operation and maintenance of the equipment, can adjust the process and deal with different failures

3. After-sales quality problems within 2 hours to answer, if the telephone video guidance can not be solved, domestic 24 hours to send engineers to the site to solve the problem

4. Factory direct sales price concessions, 40,000 square meters factory, 20 years of Export Enterprises, CE certification, patents more than 100 items
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No Middleman Supplier Mineral Wool Automatic Feeding System supplier
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No Middleman Supplier Mineral Wool Automatic Feeding System details
ITEMS
TYPE/UNIT
SP-PU-C
Color Steel Sandwich Panel Specifications
mm
Width: 700 ~ 1000 
Thickness: 30 ~ 150 
Production Line Speed
m/min
3~8
The Maximum Temperature of The Hot Air Circulation
°C
70
Total Power
kw
300
Line Dimensions L × W × H
mm
 86000×7000×3800
The Total Installed Power Capacity
kw
207
Stove Power
kcal
200,000
Double Belt Iaminated Conveyor Length
m
24
 
Main Features:
1. Panel from the continuous sandwich panel production line is a composite structure consisting of two external facings and an insulating core. The core can be flexible with Polyurethane, Mineral Wool, Glass Wool, PIR, Phenolic or EPS. Various profiles are available according to customer's requirement with pre-painted steel sheets, PVC sheets, Aluminum paper or other similar supports

2. The continuous sandwich panel production line has a large scale production capacity. It allows a uniform distribution of the reactive mixture, a homogeneous density, suitable physical and mechanical characteristics

3. Roof panels, wall panels and door panels are mainly made of metal section support and polyurethane insulating mass
4. The capacity of the continuous line is 3-7m/min, length of the production line is 100m, the size of the final panel is 3-18m long, 900-1200mm wide, 20-150mm thick, the valid length of double belt conveyor is 24m, the total power is 300kw
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Shanghai Zhongji Machinery Co., Ltd. was founded in 1992. We manufacture EPS, EPP, 3D Panel and PU Sandwich Panel Production Lines.

We are the first drafter of the China National Standards for 3D Panel.

We cooperated with a German manufacturer where the first EPS block molding machine in the world was produced in 1960.

We have a joint venture with Alessio Hi-tech, a leading Italian company for shape molding and pre expansion technology of EPS and EPP.

We have Korean Hi-tech for continuous sandwich panel line with core in Polyurethane, Mineral Wool, Phenolic or EPS. Ten overseas branch offices are responsible for the worldwide sales and after-sales services.

We warmly welcome friends and all those who are interested in our products and services to visit our factories in Shanghai, China.
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No Middleman Supplier Mineral Wool Automatic Feeding System factory
Shanghaizhongji presents the No Middleman Supplier Mineral Wool Automatic Feeding System, a purpose-built solution engineered to transform mineral wool production lines by delivering seamless, reliable, and energy-conscious material handling. This mineral wool feeding system is designed for manufacturers seeking to streamline raw material intake and reduce operational complexity, and it exemplifies shanghaizhongji’s commitment to providing automatic feeding solutions that integrate supply chain optimization, operational efficiency, and the latest advancements in energy-efficient insulation equipment

At its core, the No Middleman Supplier Mineral Wool Automatic Feeding System removes redundant procurement points and simplifies logistics by enabling direct material feeding from suppliers or centralized storage. The mineral wool feeding system facilitates swift, automated transfer of mineral wool fibers, binders, and additives into processing lines with minimal human intervention. By adopting automatic feeding solutions, manufacturers can significantly reduce manual handling errors and labor costs while ensuring consistent feed rates and material quality, which in turn contributes to improved end-product uniformity and reduced waste

Design and Features

The shanghaizhongji mineral wool feeding system integrates robust mechanical design with precise electronic control to handle a spectrum of mineral wool densities and particle sizes. Key design elements include modular feed hoppers, variable-speed conveyors, enclosed transfer ducts, and high-precision metering devices that maintain consistent material flow. This mineral wool feeding system supports multiple feed points and quick-swappable modules, enabling production lines to adapt rapidly to different product specifications without protracted downtime

A core advantage of this mineral wool feeding system is its advanced control system. Using programmable logic controllers (PLC) and human-machine interface (HMI) panels, operators gain real-time visibility into feed rates, inventory levels, and system diagnostics. These automatic feeding solutions allow for automated recipes and batch controls, ensuring that each production run adheres to strict quality standards. Built-in sensors and feedback loops detect clogs, segregation, or moisture ingress, triggering automated corrective actions or alerts to prevent production losses

Applications

The No Middleman Supplier Mineral Wool Automatic Feeding System is optimized for a wide range of mineral wool manufacturing environments. Typical applications include thermal and acoustic insulation mat production, specialty board fabrication, and lamination lines where precise binder distribution is critical. Insulation product manufacturers, roof and wall panel producers, and industrial insulation component makers can benefit from deploying this mineral wool feeding system as part of a broader move toward automated, high-throughput manufacturing

Additionally, the system supports integration with upstream and downstream equipment, from bulk storage silos to forming chambers and curing ovens. This compatibility ensures that the mineral wool feeding system fits into existing production footprints and aligns with broader plant automation initiatives. By deploying automatic feeding solutions throughout the production chain, companies can synchronize material flow with processing capacity, reducing dwell times and optimizing throughput

Innovation and Technology Advantages

shanghaizhongji’s No Middleman Supplier Mineral Wool Automatic Feeding System incorporates several innovations that distinguish it from traditional feeding approaches. First, its direct-supplier interface minimizes inventory buffering and reduces handling steps, which supports supply chain optimization and shortens lead times. The mineral wool feeding system’s modular architecture allows for scalable expansion and phased upgrades, meaning manufacturers can invest incrementally and expand capabilities as demand grows

Second, the system emphasizes precise material metering. Advanced volumetric and gravimetric feeders provide accurate dosing of mineral wool and binder materials, reducing variations that can compromise thermal performance and structural integrity. Such precision directly enhances final product consistency and decreases the need for rework. These automatic feeding solutions are capable of maintaining feed accuracy under variable environmental conditions, further ensuring reliable material performance

Third, the mineral wool feeding system integrates energy-saving strategies that align with contemporary sustainability goals. Low-energy motors, optimized transfer pathways, and intelligent motor-controller coordination minimize electrical consumption during operation. These energy-efficient insulation equipment principles reduce operational costs and contribute to lower carbon footprints for insulation manufacturers. The system’s enclosed transfer lines also limit dust escape, improving workplace safety and decreasing energy lost to material dispersion

Supply Chain and Operational Benefits

By operating as a No Middleman Supplier Mineral Wool Automatic Feeding System, shanghaizhongji helps companies achieve concrete supply chain optimization. Eliminating middlemen reduces transaction layers and associated delays, enabling direct procurement and streamlined replenishment processes. This mineral wool feeding system supports just-in-time delivery models, decreases onsite inventory needs, and reduces capital tied up in stock. The improved material visibility and traceability gained through integrated sensors and software facilitate better forecasting and supplier performance management

Operationally, the automatic feeding solutions reduce downtime and increase line availability. Automated maintenance alerts and predictive diagnostics allow technicians to address issues proactively before they escalate into major failures. The modular design shortens service and replacement intervals, enabling rapid recovery and minimizing production loss. Together, these features bolster overall equipment effectiveness (OEE) and ensure that mineral wool production stays aligned with customer demand

Quality and Compliance

Consistency in raw material handling is critical to meeting product performance and regulatory requirements. The shanghaizhongji mineral wool feeding system enforces consistent feed profiles that help manufacturers meet thermal conductivity, compressive strength, and acoustic damping specifications. The automatic feeding solutions’ enclosed design and dust-control measures support compliance with occupational health standards and environmental regulations. In addition, traceability modules log batch data and process parameters, supporting audits and enabling root-cause analysis when deviations occur

Installation, Service, and Support

shanghaizhongji provides comprehensive installation and commissioning services to ensure the No Middleman Supplier Mineral Wool Automatic Feeding System is correctly integrated into customer production lines. Expert technicians conduct site assessments, tailor feed configurations, and validate system performance against target metrics. Ongoing service packages include remote monitoring, spare parts provisioning, and periodic calibration services. These automatic feeding solutions are backed by training programs to up skill plant operators and maintenance personnel, ensuring long-term reliability and optimal use

Return on Investment

Investing in the mineral wool feeding system yields measurable returns through labor reduction, minimized material waste, energy savings, and enhanced throughput. By leveraging automatic feeding solutions and eliminating middleman-related delays, manufacturers can shorten production cycles and meet market demand more responsively. The combined effect of supply chain optimization and energy-efficient insulation equipment translates into lower unit costs and improved competitiveness

shanghaizhongji’s No Middleman Supplier Mineral Wool Automatic Feeding System is a comprehensive, modern solution for mineral wool manufacturers seeking higher efficiency, consistent product quality, and sustainable operations. By combining advanced metering, intelligent controls, modular design, and energy-efficient practices, this mineral wool feeding system offers scalable automatic feeding solutions that support supply chain optimization and elevate manufacturing performance. For manufacturers committed to innovation and operational excellence, shanghaizhongji delivers a feeding system that reduces complexity, enhances throughput, and supports long-term growth

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