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1. Working principle: Since the glue should not be in contact with the air too much, the entire glue circuit is designed as a closed type
2. Spray coating range: The width of the matching spray coating production line is 200-4000mm, the coating can form a uniform continuous film, the production line speed is 0-6m/min, and the maximum glue supply can reach 1800g/min
3. Applicable glue: The viscosity range of the glue is 100 – 15000 mPa/s
4. Equipped with functions: The automatic artificial grass PU foam gluing machine can be equipped with functions such as automatic feeding, cooling, nitrogen filling protection, filtration, overpressure alarm, etc. according to the characteristics of glue
5. On-demand customization: Zhongji Company can customize according to the specific process requirements of customers
Company and Service Advantages:
2. The company has a professional The Adjuster team, 24 hours to provide uninterrupted after-sales service.
(1) Installation and debugging
Equipment arrived at the customer workshop, according to the flat layout of our equipment. We will arrange experienced technicians to install, debug and test-produce the equipment, and make the equipment reach the rated production capacity of the production line.
(2) Training
Our company provides technical training for our customers. The training includes the structure and maintenance of the equipment, the control and operation of the equipment, experienced technicians will guide and establish the training program. After training, the buyer's technical personnel can master the operation and maintenance of the equipment, can adjust the process and deal with different failures.
3. After-sales quality problems within 2 hours to answer, if the telephone video guidance can not be solved, domestic 24 hours to send engineers to the site to solve the problem.
4. Factory direct sales price concessions, 40,000 square meters factory, 20 years of Export Enterprises, CE certification, patents more than 100 items
ITEMS |
TYPE/UNIT |
SP-PU-C |
Production Line Speed |
m/min |
5~7 |
Total Power of Production Line |
kw |
31 |
Total Length of Production Line |
m |
42 |
Net Weight of Production Line |
ton |
30 |
Thickness of Finished Panel |
mm |
50-250 |
Color Steel Sandwich Panel Specifications |
mm |
Width: 1000 ~ 1200
Thickness: 0.2~ 0.8
|
Main Features:
3. The sandwich panel laminator uses rubber-coated roller type laminator to protect the color paint on the colored steel as well as complete during the pressurizing of the sandwich panel.
4. The sandwich panel laminator has a high quality and thick wall rectangular steel welding method, which can get rid of the rust, polishing, smoothing and aging treatment
We are the first drafter of the China National Standards for 3D Panel.
We cooperated with a German manufacturer where the first EPS block molding machine in the world was produced in 1960.
We have a joint venture with Alessio Hi-tech, a leading Italian company for shape molding and pre expansion technology of EPS and EPP.
We have Korean Hi-tech for continuous sandwich panel line with core in Polyurethane, Mineral Wool, Phenolic or EPS. Ten overseas branch offices are responsible for the worldwide sales and after-sales services.
We warmly welcome friends and all those who are interested in our products and services to visit our factories in Shanghai, China.
Core Features and Design
The Outstanding Performance Artificial Turf PU Foaming Machine is built around a high-precision metering system that guarantees uniform distribution of polyurethane components across the turf backing. The control architecture allows operators to fine-tune flow rates, pressure, and mixing ratios to achieve consistent foam quality. The PU foaming machine includes an automated mixer with adjustable shear and mixing time settings, ensuring thorough blending of polyol and isocyanate components before deposition. A closed-loop monitoring system provides real-time feedback on temperature, viscosity, and discharge rates, allowing seamless correction and continuity in artificial turf production. The machine’s modular design supports rapid maintenance and field upgrades, minimizing downtime for production lines producing eco-friendly turf.
Performance and Productivity
Manufacturers will see substantial gains in productivity with this PU foaming machine. High-efficiency foaming capabilities minimize material waste and reduce cycle times, enabling higher throughput in artificial turf production. The high-efficiency foaming mechanism improves bubble structure control, resulting in consistent foam density and mechanical properties across large production volumes. With automated cleaning cycles and reduced manual intervention, the PU foaming machine streamlines operations and lowers labor costs. Precise dosing and repeatable foaming performance also reduce rework rates and ensure each roll of eco-friendly turf meets prescribed mechanical and aesthetic standards.
Applications in Artificial Turf Production
The PU foaming machine is specifically optimized for artificial turf production applications including sports fields, landscaping, playgrounds, and commercial installations. For sports-grade turf, the machine can produce shock-absorbing under-layers with controlled resilience and energy return, helping to meet safety and performance standards. In landscaping and residential applications, the machine enables production of turf that balances softness and durability while maintaining a natural look. The PU foaming machine is also compatible with specialty formulations for fire-retardant, anti-static, or UV-stable eco-friendly turf products. Its flexibility makes it ideal for manufacturers who produce multiple turf grades on the same production line.
Innovation and Technical Advantages
Innovation underpins the Outstanding Performance Artificial Turf PU Foaming Machine. Its advanced mixing head technology ensures homogeneous polyurethane foam structures with minimal variance. The foaming head is engineered for precise droplet formation and micro-cell control, a critical factor in achieving the consistent cushioning and drainage characteristics required in premium artificial turf. Integrated sensors and predictive control algorithms anticipate changes in feedstock properties, adapting process parameters in real time to maintain optimal foaming conditions. These innovations translate into measurable benefits: improved product uniformity, reduced material consumption, and lower operational risk.
Energy Efficiency and Eco-Friendly Turf Production
Energy efficiency is a defining attribute of this PU foaming machine. The machine’s optimized pumping and mixing systems reduce energy consumption per production unit, supporting sustainable manufacturing practices. By enabling accurate material usage and minimizing off-spec foam, the PU foaming machine reduces scrap rates and raw material demand, contributing to the manufacture of eco-friendly turf. The design also facilitates use of bio-based polyols and low-VOC formulations, helping manufacturers achieve greener product claims. The closed mixing and foaming system minimizes emissions and operator exposure, aligning production processes with environmental and safety regulations.
Quality Control and Consistency
Consistent product quality is vital in artificial turf production, and the PU foaming machine delivers. Automated feedback loops and inline measurement systems verify foam density, modulus, and adhesion properties. The machine supports recipe storage and recall, allowing exact reproduction of process settings across batches and shifts. With its stable output and precise control, the PU foaming machine reduces variation between production runs, ensuring each roll of turf displays consistent mechanical performance and surface appearance. This consistency enhances customer satisfaction and reduces warranty exposure for manufacturers supplying eco-friendly turf and other artificial turf products.
Ease of Integration and Scalability
This PU foaming machine is designed for seamless integration into existing artificial turf production lines. Interfaces for upstream tufting lines and downstream lamination or coating stations are standardized, facilitating rapid deployment. The modular architecture allows manufacturers to scale output by adding parallel foaming modules or upgrading mixers and pumps without replacing the entire system. For plants expanding capacity or diversifying product mixes, the PU foaming machine offers a practical path to growth while preserving process stability and control.
Maintenance, Safety, and Training
Maintenance considerations are integral to the PU foaming machine’s design. Accessible service points, quick-release connectors, and modular replaceable components reduce turnaround time for routine servicing. Safety features include pressure relief systems, interlocks, and containment for handling reactive components, ensuring operator protection and regulatory compliance. Shanghaizhongji provides comprehensive training and commissioning support to help production teams master operation, maintenance, and troubleshooting. Ongoing service agreements and spare parts packages further ensure that the PU foaming machine remains a reliable asset over its lifecycle.
Commercial Benefits and ROI
Investing in the Outstanding Performance Artificial Turf PU Foaming Machine yields tangible commercial advantages. Improved material efficiency and reduced cycle times translate to lower cost per square meter of turf produced. Enhanced product uniformity reduces rejects and customer complaints, improving brand reputation and market competitiveness. The energy-efficient operation lowers utility costs, and compatibility with eco-friendly formulations opens new market opportunities for manufacturers targeting sustainability-conscious customers. With predictable maintenance and service support, the PU foaming machine offers a compelling total cost of ownership and rapid return on investment.
Shanghaizhongji’s Outstanding Performance Artificial Turf PU Foaming Machine combines precision engineering, intelligent controls, and eco-conscious design to advance artificial turf production. Its high-efficiency foaming performance, consistent quality output, and scalable architecture make it an essential component for manufacturers seeking to produce premium, eco-friendly turf at scale. Whether upgrading an existing line or commissioning a new production facility, this PU foaming machine delivers the technical advantages and operational reliability necessary to stay competitive in a rapidly evolving market centered on innovation, sustainability, and performance.
