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Product Details
Installed beside double conveyor
Heated-air circulating equipment to suck out & in air and filters
Duct and channel for air flow
Automatic Control device with multi-step switch and control panel
Overheated-air isolating device
The panel housing for heating system to endure a high temperature
Company and Service Advantages:
2. The company has a professional The Adjuster team, 24 hours to provide uninterrupted after-sales service.
(1) Installation and debugging
Equipment arrived at the customer workshop, according to the flat layout of our equipment. We will arrange experienced technicians to install, debug and test-produce the equipment, and make the equipment reach the rated production capacity of the production line
(2) Training
Our company provides technical training for our customers. The training includes the structure and maintenance of the equipment, the control and operation of the equipment, experienced technicians will guide and establish the training program. After training, the buyer's technical personnel can master the operation and maintenance of the equipment, can adjust the process and deal with different failures
3. After-sales quality problems within 2 hours to answer, if the telephone video guidance can not be solved, domestic 24 hours to send engineers to the site to solve the problem
4. Factory direct sales price concessions, 40,000 square meters factory, 20 years of Export Enterprises, CE certification, patents more than 100 items
ITEMS |
TYPE/UNIT |
SP-PU-C |
Color Steel Sandwich Panel Specifications |
mm |
Width: 700 ~ 1000
Thickness: 30 ~ 150
|
Production Line Speed |
m/min |
3~8 |
The Maximum Temperature of The Hot Air Circulation |
°C |
70 |
Total Power |
kw |
300 |
Line Dimensions - L × W × H |
mm |
86000×7000×3800 |
The Total Installed Power Capacity |
kw |
207 |
Stove Power |
kcal |
200,000 |
Double Belt Iaminated Conveyor Length |
m |
24 |
1. Panel from the continuous sandwich panel production line is a composite structure consisting of two external facings and an insulating core. The core can be flexible with Polyurethane, Mineral Wool, Glass Wool, PIR, Phenolic or EPS. Various profiles are available according to customer's requirement with pre-painted steel sheets, PVC sheets, Aluminum paper or other similar supports
We are the first drafter of the China National Standards for 3D Panel.
We cooperated with a German manufacturer where the first EPS block molding machine in the world was produced in 1960.
We have a joint venture with Alessio Hi-tech, a leading Italian company for shape molding and pre expansion technology of EPS and EPP.
We have Korean Hi-tech for continuous sandwich panel line with core in Polyurethane, Mineral Wool, Phenolic or EPS. Ten overseas branch offices are responsible for the worldwide sales and after-sales services.
We warmly welcome friends and all those who are interested in our products and services to visit our factories in Shanghai, China.
Product Features and Design
The Multifunctional Kinds Low Price Heating System for Double Conveyor centers on a dual-belt architecture that allows simultaneous processing of two parallel material streams. This double conveyor heating system offers configurable belt speeds, individualized zone controls, and easy-access maintenance points. Its compact footprint and modular sections allow plant managers to scale or reconfigure the line without costly downtime. Constructed from corrosion-resistant materials and high-temperature insulation, the system endures continuous operation in demanding industrial settings
Key features include:
- Independent thermal zones for each lane of the double conveyor heating system, enabling precise process tuning for different materials.
- Energy-saving insulation panels and sealed chamber design to reduce heat loss, making it a leader among energy-efficient conveyor heaters.
- Intuitive PLC-based controls with Recipe Management to store and recall processing profiles, improving repeatability and reducing scrap.
- Quick-change belt modules and tool-free access panels for rapid maintenance and reduced mean time to repair.
- Safety interlocks, emergency stops, and compliance with international electrical and safety standards to protect operators and equipment.
Applications
The Multifunctional Kinds Low Price Heating System for Double Conveyor is suited to a wide range of industrial drying and thermal processing tasks. Typical use cases include:
- Drying printed circuit boards, electronic components, or assemblies where controlled heating across two conveyors increases throughput.
- Food processing lines for drying, roasting, or setting coatings where parallel lanes allow differentiated processing of product variants.
- Textile and nonwoven treatments, where temperature uniformity and gentle handling preserve material integrity.
- Coating cure and adhesive activation processes in automotive component manufacturing, where synchronized parallel lanes reduce production bottlenecks.
- Pharmaceutical and chemical processing where strict thermal control and Cleanability are required
The dual-lane arrangement of this double conveyor heating system increases throughput without doubling space or energy consumption, making it particularly attractive for mid-size producers and contract manufacturers.
Energy Efficiency and Operational Cost Advantages
Shanghaizhongji has optimized this system to be one of the most energy-efficient conveyor heaters available in its class. The design incorporates advanced heat recovery, targeted infrared and convection heating elements, and intelligent control algorithms that minimize overshoot and idle heating. These measures position the unit among energy-efficient conveyor heaters, reducing utility costs and lowering total cost of ownership
Energy-saving strategies include:
- Zoned heating that only energizes the sections necessary for current throughput.
- Variable frequency drives on the blower and conveyor motors to match demand and reduce electrical draw.
- Heat recirculation and recuperation to reuse exhaust heat for preheating zones.
- Insulation improvements to reduce thermal leakage and improve thermal uniformity
Together, these elements ensure that the Multifunctional Kinds Low Price Heating System for Double Conveyor helps manufacturers meet sustainability targets while preserving high production yields.
Innovation and Technology Advantages
The system integrates multiple cutting-edge technologies to deliver performance and adaptability. As a standout among low-cost thermal conveyor solutions, Shanghaizhongji blends cost-effectiveness with practical innovations:
- Hybrid heating arrays: combining shortwave infrared for rapid surface heating with low-temperature convection to ensure through-thickness drying and curing.
- Adaptive process controls: sensors and closed-loop feedback adjust heating profiles in real time, responding to changes in line speed, ambient conditions, or product loading.
- Modular electronics and communication: standardized I/O, Ethernet/IP, and OPC-UA compatibility enable Industry 4.0 integration and remote diagnostics.
- Non-contact temperature profiling: multi-point pyrometers and thermal imaging options allow precise monitoring without product interference
These innovations reduce manual oversight, improve first-pass yield, and enable manufacturers to implement advanced process controls without external custom engineering.
Low-Cost Positioning and Value Proposition
While offering advanced features, the Multifunctional Kinds Low Price Heating System for Double Conveyor is positioned as a low-cost thermal conveyor solution. Shanghaizhongji achieves competitive pricing through standardized modules, lean manufacturing, and simplified installation procedures. For facilities transitioning from single-lane setups or considering expansion, this product delivers a high return on investment by increasing throughput per square meter while keeping upfront and operational expenses controlled.
Cost advantages include:
- Reduced installation complexity with plug-and-play electrical and ducting interfaces.
- Lower capital expenditure compared to installing two separate single-lane ovens.
- Reduced maintenance costs through accessible components and commonly available spare parts.
- Scalability that permits phased upgrades rather than full system replacements.
Process Control and Integration
The double conveyor heating system includes comprehensive control features tailored to industrial manufacturing environments. The PLC with operator HMI supports multi-step thermal profiles, data logging for quality assurance, and alarm systems to alert operators to deviations. Integration-ready communication options mean the heating system can be monitored and controlled from plant SCADA systems or cloud platforms, enabling predictive maintenance and remote troubleshooting.
Customization and Service
Shanghaizhongji offers customization to match the unique needs of each production line. Options include specialized belt materials, clean-room configurations, higher-temperature zones, and enhanced filtration. Service offerings encompass installation, training, preventive maintenance contracts, and spare parts packages to ensure long-term system availability.
Industrial Drying Tech Trends Alignment
The Multifunctional Kinds Low Price Heating System for Double Conveyor aligns with current industrial drying tech trends by providing modular, energy-efficient, and digitally connected thermal solutions. As manufacturers seek to reduce carbon footprints and improve process transparency, systems that combine features of energy-efficient conveyor heaters with data-driven controls become essential. The Shanghaizhongji offering positions customers to adopt sustainable practices without sacrificing throughput or reliability.
Performance and Reliability
Engineered for continuous operation, the system undergoes rigorous factory testing and burn-in to verify thermal uniformity, conveyor stability, and control responsiveness. Components are chosen for longevity, including high-quality motors, bearings, and heating elements. This reliability translates to predictable production planning and fewer unscheduled stoppages.
Conclusion
For manufacturers pursuing higher throughput, better thermal control, and lower operating costs, the Multifunctional Kinds Low Price Heating System for Double Conveyor from Shanghaizhongji offers a compelling solution. As a double conveyor heating system, it combines dual-lane efficiency with the benefits of energy-efficient conveyor heaters and the affordability of low-cost thermal conveyor solutions. Its conformity with industrial drying tech trends, modular design, and industry-grade controls make it an ideal choice for a wide array of thermal processing applications, delivering measurable productivity gains and energy savings.
