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low cost price low pressure foaming machine898-0

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Low Cost Price Low Pressure Foaming Machine

Spu:
1600997564018
  • Overview
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The low-pressure foaming machine production line is used to measure and mix two different liquid raw materials according to the proportion required by the process. In order to make the temperature of the raw liquid meet the foaming process requirements

Product Details

Main Feature:
1. Material tank includes: two material tanks with a volume of 300L, jacket type, double-layer stainless steel, piping filter. Thestirring power is 0.55kw×2, and the rotating speed is 60r/min.
2. Pump includes: two internal gear pumps, two gear motors, variable frequency speed regulation, power 1.5kw, 1.1kw speed, pressure digital display automatic control and adjustable. When the material ratio is 1:1, the discharge rate is 30 120g/s. Equipped with two sets of corresponding material pipes.

3. Mixing head includes: one high-speed mixing head, rotating speed 4500r/min, power 1.5kw, frequency conversion speed regulation

Two pneumatic switching ball valves, equipped with automatic cleaning device, the cleaning tank volume is 25L, the material is stainless steel, and equipped with corresponding cleaning valves and solenoid valves.
4. Material and liquid system: equipped with 5 chillers, corresponding water and liquid solenoid valves, and pipeline valves. The material temperature is digitally adjustable, with a switch; equipped with a heating water tank, the power is 6kw.
5. Automatic feeding device: Equipped with two pneumatic diaphragm pumps and upper and lower liquid level control switches.
6. Electrical control of the main engine: one electrical control box, which controls executive components such as motors, cylinders, electric heating pipes, and solenoid valves.
7. Using PLC manual-machine control, the pouring time (can be set arbitrarily), cleaning time, air blowing time, alarm time and pouring, cleaning and air blowing procedures can be preset

Company and Service Advantages:

1. The company workshop 40,000 square meters, has introduced the first-class multi-station machining center, CNC lathes, CNC milling machines and other high-precision processing equipment. Such as the value of 4.5 million yuan 3mx8m gantry machining center, and the value of 300 million yuan 2.5 mx12m gantry milling machine.

2. The company has a professional The Adjuster team, 24 hours to provide uninterrupted after-sales service.
(1) Installation and debugging
Equipment arrived at the customer workshop, according to the flat layout of our equipment. We will arrange experienced technicians to install, debug and test-produce the equipment, and make the equipment reach the rated production capacity of the production line.
(2) Training
Our company provides technical training for our customers. The training includes the structure and maintenance of the equipment, the control and operation of the equipment, experienced technicians will guide and establish the training program. After training, the buyer's technical personnel can master the operation and maintenance of the equipment, can adjust the process and deal with different failures.

3. After-sales quality problems within 2 hours to answer, if the telephone video guidance can not be solved, domestic 24 hours to send engineers to the site to solve the problem.

4. Factory direct sales price concessions, 40,000 square meters factory, 20 years of Export Enterprises, CE certification, patents more than 100 items
Mineral wool automatic feeding system The whole mineral wool system is composed of lifting machine, slitter cutting machine, 90° turn over row, dust removal device etc. The mineral wool system is fully automated in the entire production process of conveying
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Low Cost Price Low Pressure Foaming Machine details
Low Cost Price Low Pressure Foaming Machine supplier
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Low Cost Price Low Pressure Foaming Machine manufacture
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Low Cost Price Low Pressure Foaming Machine manufacture
ITEMS
TYPE/UNIT
SP-PU-C
Production Line Speed
m/min
5~7
Total Power of Production Line
kw
31
Total Length of Production Line
m
42
Net Weight of Production Line
kg
30000
Thickness of Finished Panel
mm
50-250
Color Steel Sandwich Panel Specifications
mm
Width: 1000 ~ 1200 
Thickness: 0.2~ 0.8

Main Features:

1. The transmission of the sandwich panel laminator uses worm-worm gear transmission system, ensuring that lamination speed is stable and lamination is uniform

2. The sandwich panel laminator uses the frequency regulator to automatically cut according to the pre-set sandwich panel length

3. The sandwich panel laminator uses rubber-coated roller type laminator to protect the color paint on the colored steel as well as complete during the pressurizing of the sandwich panel

4. The sandwich panel laminator has a high quality and thick wall rectangular steel welding method, which can get rid of the rust, polishing, smoothing and aging treament
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Shanghai Zhongji Machinery Co., Ltd. was founded in 1992. We manufacture EPS, EPP, 3D Panel and PU Sandwich Panel Production Lines.

We are the first drafter of the China National Standards for 3D Panel.

We cooperated with a German manufacturer where the first EPS block molding machine in the world was produced in 1960.

We have a joint venture with Alessio Hi-tech, a leading Italian company for shape molding and pre expansion technology of EPS and EPP.

We have Korean Hi-tech for continuous sandwich panel line with core in Polyurethane, Mineral Wool, Phenolic or EPS. Ten overseas branch offices are responsible for the worldwide sales and after-sales services.

We warmly welcome friends and all those who are interested in our products and services to visit our factories in Shanghai, China.
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Low Cost Price Low Pressure Foaming Machine factory
Shanghaizhongji presents the Low Cost Price Low Pressure Foaming Machine, a practical and efficient solution tailored for manufacturers seeking reliable, budget-friendly foam equipment without sacrificing performance. This low pressure foaming machine is engineered to balance affordability and functionality, making it an excellent choice for small to medium production lines that require consistent foam production efficiency while keeping capital expenditure and operating costs under control.

 

Product Overview and Key Features

The Low Cost Price Low Pressure Foaming Machine from Shanghaizhongji focuses on delivering steady foam production efficiency through a streamlined, durable design. As a budget-friendly foam equipment option, this low pressure foaming machine incorporates a simplified control interface that reduces operator training time and minimizes human error. The machine includes components selected for longevity and serviceability, ensuring that this low pressure foaming machine can be integrated into existing workflows with minimal downtime.

 

Core features include:

- Compact frame and modular construction, allowing flexible placement in varied production environments.

- Precise metering and mixing systems tuned for low pressure operation to maintain consistent foam quality and repeatable foam production efficiency.

- Easy-to-use controls and clear diagnostics to speed troubleshooting and reduce maintenance intervals for this budget-friendly foam equipment.

- Energy-efficient pump systems and material pathways that lower running costs while preserving consistent output from the low pressure foaming machine.

- Robust safety features and compliance with common industrial safety standards suitable for industrial foaming solutions.

 

Applications and Use Cases

This low pressure foaming machine is well suited for numerous applications across industries where controlled foam generation at a lower operating pressure is required. Typical applications for this budget-friendly foam equipment include:

- Furniture and upholstery manufacturers producing foam cushions and padding with reliable foam production efficiency.

- Bedding and mattress producers seeking uniform foam density through industrial foaming solutions that are easy to scale.

- Packaging companies that rely on foam inserts and protective cushioning manufactured with consistent low pressure foaming machine performance.

- Automotive interiors and soundproofing components where precise foam behavior and controlled foam production efficiency are critical.

- Prototyping and R&D facilities that need an accessible, budget-friendly foam equipment option for product development and small-batch runs.

 

Innovation and Technical Advantages

Shanghaizhongji’s Low Cost Price Low Pressure Foaming Machine integrates a set of targeted innovations designed to optimize foam production efficiency while maintaining a budget-friendly foam equipment profile. By emphasizing low pressure operation, the machine reduces mechanical stress on components, extending service life and lowering maintenance costs associated with high-pressure systems. The low pressure foaming machine’s metering accuracy ensures consistent raw material usage and improved yield, making it an economically smart choice.

 

Key technical advantages include:

- Optimized mixing chambers calibrated for low pressure dynamics to produce homogeneous foam with reduced entrapped air and improved structural integrity.

- Adaptive material feed systems that accommodate a range of raw formulations without frequent reconfiguration, enhancing foam production efficiency and reducing material waste for this budget-friendly foam equipment.

- Low energy consumption design that cuts operational expenses while maintaining consistent throughput from the low pressure foaming machine.

- Simple, modular maintenance points and widely available replacement parts, ensuring minimal downtime and easy serviceability for industrial foaming solutions.

 

Operational Benefits and Cost Savings

Choosing this low pressure foaming machine from Shanghaizhongji offers measurable operational benefits and cost savings over the equipment lifecycle. The machine’s budget-friendly foam equipment design reduces upfront capital requirements while delivering foam production efficiency comparable to higher-cost alternatives. Lower operating pressures translate to reduced energy usage and slower wear on pump and valve assemblies, which reduces maintenance frequency and spare parts costs. For businesses focused on optimizing total cost of ownership while preserving product quality, this low pressure foaming machine represents a practical investment.

 

Maintenance and Serviceability

Shanghaizhongji designed the Low Cost Price Low Pressure Foaming Machine with straightforward maintenance in mind. Accessible components, standardized fasteners, and clear diagnostic outputs simplify routine inspections and repairs. Service technicians can quickly perform preventive maintenance and replace common wear components, keeping downtime minimal and maintaining steady foam production efficiency. The low pressure foaming machine’s modularity also allows for gradual upgrades and part replacements without disrupting the broader production line for industrial foaming solutions.

 

Integration and Scalability

The low pressure foaming machine is engineered to integrate smoothly with existing production lines, allowing manufacturers to expand capacity incrementally. Its compact footprint and modular build make it suitable for constrained manufacturing spaces while enabling straightforward scalability when production demand grows. As a budget-friendly foam equipment option, this low pressure foaming machine provides a low-risk pathway for companies to implement industrial foaming solutions and increase foam production efficiency without committing to large, capital-intensive systems.

 

Quality and Compliance

Shanghaizhongji prioritizes durable construction and consistent performance in the Low Cost Price Low Pressure Foaming Machine. The machine is designed to meet common industrial safety and quality standards, delivering a reliable low pressure foaming machine that supports consistent foam production efficiency for customers in regulated markets. Material contact surfaces and pump systems are selected for compatibility with a broad range of chemical formulations used in foam manufacturing, ensuring both product integrity and operator safety for this budget-friendly foam equipment.

 

Why Choose Shanghaizhongji’s Low Cost Price Low Pressure Foaming Machine

Manufacturers seeking dependable, cost-effective industrial foaming solutions will find that this low pressure foaming machine balances price and performance. Shanghaizhongji combines practical engineering with field-proven components to deliver budget-friendly foam equipment that maintains consistent foam production efficiency. For businesses that require reliable foam generation without significant capital investment, the low pressure foaming machine is an ideal choice.

 

The Shanghaizhongji Low Cost Price Low Pressure Foaming Machine brings together affordability, operational efficiency, and ease of maintenance, delivering a budget-friendly foam equipment solution that does not compromise on foam production efficiency. Suitable for a wide range of applications in furniture, bedding, packaging, automotive, and R&D settings, this low pressure foaming machine offers industrial foaming solutions that are scalable, serviceable, and cost-effective—making it a smart option for manufacturers seeking practical, efficient foam production capabilities.

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