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Product Details
1. Working principle: Since the glue should not be in contact with the air too much, the entire glue circuit is designed as a closed type
2. Spray coating range: The width of the matching spray coating production line is 200-4000mm, the coating can form a uniform continuous film, the production line speed is 0-6m/min, and the maximum glue supply can reach 1800g/min
3. Applicable glue: The viscosity range of the glue is 100 – 15000 mPa/s
4. Equipped with functions: The automatic artificial grass PU foam gluing machine can be equipped with functions such as automatic feeding, cooling, nitrogen filling protection, filtration, overpressure alarm, etc. according to the characteristics of glue
5. On-demand customization: Zhongji Company can customize according to the specific process requirements of customers
Company and Service Advantages:
2. The company has a professional The Adjuster team, 24 hours to provide uninterrupted after-sales service.
(1) Installation and debugging
Equipment arrived at the customer workshop, according to the flat layout of our equipment. We will arrange experienced technicians to install, debug and test-produce the equipment, and make the equipment reach the rated production capacity of the production line.
(2) Training
Our company provides technical training for our customers. The training includes the structure and maintenance of the equipment, the control and operation of the equipment, experienced technicians will guide and establish the training program. After training, the buyer's technical personnel can master the operation and maintenance of the equipment, can adjust the process and deal with different failures.
3. After-sales quality problems within 2 hours to answer, if the telephone video guidance can not be solved, domestic 24 hours to send engineers to the site to solve the problem.
4. Factory direct sales price concessions, 40,000 square meters factory, 20 years of Export Enterprises, CE certification, patents more than 100 items
We are the first drafter of the China National Standards for 3D Panel.
We cooperated with a German manufacturer where the first EPS block molding machine in the world was produced in 1960.
We have a joint venture with Alessio Hi-tech, a leading Italian company for shape molding and pre expansion technology of EPS and EPP.
We have Korean Hi-tech for continuous sandwich panel line with core in Polyurethane, Mineral Wool, Phenolic or EPS. Ten overseas branch offices are responsible for the worldwide sales and after-sales services.
We warmly welcome friends and all those who are interested in our products and services to visit our factories in Shanghai, China.
Shanghaizhongji introduces the High-class Products Artificial Turf PU Foaming Machine, a purpose-built solution engineered to elevate artificial turf production through precision, efficiency, and environmental consideration. Designed for manufacturers pursuing high-quality synthetic grass and aiming to scale operations, this PU foaming machine integrates advanced foam technology with robust industrial design to meet the evolving needs of the turf industry.
Product Overview and Core Features
The High-class Products Artificial Turf PU Foaming Machine by Shanghaizhongji is a comprehensive system for artificial turf production that delivers consistent polyurethane foam backing for synthetic grass. This equipment is optimized for continuous operation, stability, and minimal downtime. Key features include:
- Precision metering system for consistent foam density and layer thickness, enabling uniform turf backing across long production runs.
- Integrated mixing heads and multi-stage reaction chambers that utilize advanced foam technology to produce stable, durable foam structures tailored for turf applications.
- Modular design for easy maintenance and flexible configuration, supporting several production scales and facilitating upgrades as process demands evolve.
- Automated temperature and pressure controls to maintain consistent curing conditions, ensuring reliable product properties and reduced material waste.
- Energy-efficient components and waste-reduction mechanisms that support sustainable turf manufacturing by minimizing offcuts, volatile organic compound emissions, and material overuse.
- User-friendly HMI with programmable recipes for rapid changeovers between turf types, facilitating diverse artificial turf production without prolonged setup times
Applications
This PU foaming machine is specifically tailored for artificial turf production, supporting applications across:
- Sports fields: production of performance-grade turf that meets shock absorption, durability, and drainage standards for soccer, football, and multi-use sports venues.
- Landscaping and residential lawns: production of natural-looking, comfortable turf with consistent backing that resists degradation in outdoor conditions.
- Commercial and recreational installations: manufacturing turf for playgrounds, rooftop gardens, and public spaces demanding sustained appearance and long service life.
- Specialty installations: customized turf solutions for indoor arenas, exhibition spaces, and temporary event surfaces requiring rapid installation and reliable performance.
Innovation and Technological Advantages
The High-class Products Artificial Turf PU Foaming Machine incorporates innovations that position it as a leader in artificial turf production equipment:
- Advanced foam technology integration: The machine’s mixing and foaming modules are calibrated to utilize state-of-the-art chemistries and reaction profiles, producing foam with tailored cell structure, resilience, and adhesion properties essential for high-performance turf backing.
- Process intelligence for consistent quality: Embedded sensors and closed-loop controls continuously monitor mixing ratios, temperature gradients, and pressure to automatically adjust parameters and maintain optimal foam creation—crucial for large-scale artificial turf production where uniformity is paramount.
- Sustainable turf manufacturing focus: By optimizing material usage and improving curing efficiency, the machine reduces waste streams and energy consumption per square meter of turf produced. Additionally, low-emission process controls help manufacturers meet increasingly stringent environmental regulations while maintaining high throughput.
- Scalability and flexibility: The modular architecture allows producers to expand capacity or adapt to new product formulas with minimal downtime. This adaptability supports manufacturers transitioning from small-batch runs to full-scale artificial turf production lines.
- Enhanced bonding and durability: The foam formulations produced by this PU foaming machine offer superior adhesion to primary turf fibers and secondary backing layers, improving delamination resistance and enhancing overall turf life cycle performance.
Technical Specifications - Representative
The Shanghaizhongji High-class Products Artificial Turf PU Foaming Machine is available in configurations tailored to production needs. Representative technical strengths include:
- High-precision ratio pumps and metering systems for accurate polyurethane component delivery.
- Rapid-response mixing heads for homogeneous foam generation using advanced foam technology.
- Automated conveyor and curing systems designed for continuous artificial turf production with adjustable line speeds.
- Environmental controls and solvent recovery options to support sustainable turf manufacturing practices.
- Remote diagnostics and maintenance alerts to minimize downtime and facilitate proactive servicing.
Operational Benefits
Manufacturers integrating this PU foaming machine into their artificial turf production lines can expect multiple operational advantages:
- Increased throughput with stable, repeatable production cycles that reduce scrap and rework.
- Lower operating costs through optimized material use, energy-efficient components, and reduced VOC emissions aligned with sustainable turf manufacturing principles.
- Improved product consistency resulting in turf that performs predictably across different environmental conditions and use cases.
- Faster product changeovers enabled by programmable recipes and automated controls, improving responsiveness to market demands.
- Reliable long-term performance: superior foam backing enhances resistance to compaction and wear, lowering warranty claims and increasing customer satisfaction.
Quality Control and After-sales Support
Shanghaizhongji provides rigorous quality control procedures for every PU foaming machine produced, ensuring that each unit meets exacting standards for performance and durability. The company offers comprehensive after-sales support, including:
- Installation and commissioning services to ensure seamless integration into existing artificial turf production lines.
- Training for operators and maintenance teams to maximize machine uptime and product quality.
- Spare parts availability and field service options to minimize production interruptions.
- Ongoing software updates for process controls and remote monitoring capabilities.
Why Choose Shanghaizhongji’s PU Foaming Machine
Choosing the High-class Products Artificial Turf PU Foaming Machine from Shanghaizhongji means investing in equipment designed specifically for artificial turf production with a clear emphasis on advanced foam technology and sustainable turf manufacturing. The machine’s precision metering, process intelligence, and modular design collectively support manufacturers seeking to improve product quality, expand capacity, and reduce environmental impact. Backed by strong technical support and customization options, shanghaizhongji’s solution helps turf producers meet both performance and regulatory demands while maintaining competitive operational efficiency.
The Shanghaizhongji High-class Products Artificial Turf PU Foaming Machine represents a balanced combination of advanced foam technology, operational reliability, and sustainability for modern artificial turf production. Whether producing sports-grade turf, residential solutions, or specialized installations, this PU foaming machine equips manufacturers to deliver consistent, durable, and eco-conscious turf products at scale.
